Cybernet Systems Corporation, founded in 1988 in Ann Arbor, Michigan, is a research, development, and production company dedicated to advancing human performance through technology. As a small business with deep expertise in engineering and innovation, Cybernet has established itself as a trusted partner for the U.S. Department of Defense, other government agencies, and commercial enterprises worldwide.

Since its founding by Dr. Heidi Jacobus, Cybernet has focused on creating solutions that bridge the gap between humans and technology, working toward seamless interaction with systems and devices. Over the past three decades, the company has completed more than 400 Department of Defense contracts and numerous commercial projects, delivering sophisticated prototypes, systems, and services on time and on budget. Cybernet’s impact spans defense, medical, and commercial markets, with proven success in converting cutting-edge research into viable, real-world products.

Problem Statement:

Ultrasonic (UT) grid inspections, widely used by aircraft Maintenance, Repair, and Overhaul (MRO) facilities to map corrosion and verify remaining thickness, are slow, tedious, and labor-intensive. Typically, 0.5″ or 0.25″ grids are hand-drawn on surfaces or paper, requiring two inspectors to coordinate readings and record them manually. The resulting numerical grid lacks visual context, relying on imprecise drawings and descriptions to locate inspection areas. Miscommunication between inspectors and engineers often leads to re-inspections, causing unscheduled maintenance costs and delays.