Focus Area: Advanced/Additive Manufacturing
Contact
Gentry Boswell
gentry.boswell@vrcmetalsystems.com
605-431-4144

VRC Metal Systems, LLC is a company founded in 2013 based on research performed at South Dakota School of Mines and Technology in collaboration with the US Army Research Laboratory (ARL) to design a hand-operable high-pressure cold spray capability. The goal of advancing this technology was to allow for simple but high-quality repairs of DOD assets either in a depot or field environment. Since its founding, VRC Metal Systems has continued to develop this technology, creating more highly portable systems as well as producing robust systems for continuous commercial operation. VRC has successfully commercialized a line of high-pressure cold spray capabilities that has successfully enabled new production and repair activities in the DoD, the energy sector, the heavy industrial sector, and in research and academia. VRC is also working with ARL and other DOD entities to advance the state of the art in High Deposition Rate Additive Manufacturing (HD-RAM) processes like cold spray additive manufacturing, wire directed energy deposition, friction stir additive manufacturing, as well as developing secondary processing techniques for these processes like localized thermal processing, secondary deformation processing, or even machining. VRC is a full service cold spray provider, core capabilities include: Cold Spray Process Development; Equipment Manufacturing, Integration & Leasing; On-Site Repair and Modification; Consumables; Training and Customer Support.
Cold Spray Solutions for Corrosion and Wear
Problem Statement:
Corrosion and Wear on High Dollar, Long Lead Time Parts and Components

Technology Solution Statement:
Cold spray technology is an ideal solution for addressing corrosion and wear in materials due to its unique solid-state deposition process, which offers several advantages over traditional methods. For corrosion, cold spray creates a dense coating with minimal porosity acting as an effective barrier against corrosive environments, it also reduces oxidation and various material options to choose from. For wear, cold spray's dense coatings contribute to superior wear resistance, preserved material properties and compressive residual stress which can enhance fatigue life and improve resistance to wear.
Benefits Statement:
Repair and prevention of corrosion, reduces and repairs wear. Reduces down time and associated costs.