Focus Area: CBM+/Predictive Maintenance

Contact

Shonnan Kozuch
shonnan@thingz.ai
708-655-7717

Design Mill is a strategic technology integrator delivering advanced digital twin, visualization, AI analytics, and reality capture solutions for the Department of Defense and leading commercial organizations. With more than 20 years of experience developing innovative hardware, software, and operational technologies, Design Mill helps organizations improve planning, logistics, training, operational efficiency, and asset management through connected digital ecosystems. A three-time recipient of the Intel Software Innovator of the Year award, the company specializes in integrating LiDAR, IoT, 3D analysis, and cloud-based visualization platforms to provide actionable real-time insights for mission-critical environments across defense, manufacturing, utilities, and industrial operations with AI.

Digital Twins with AI

Problem Statement:

Organizations across defense, manufacturing, warehousing, utilities, and industrial operations struggle with outdated, manual, and disconnected processes for planning, visualization, training, transportability assessment, and operational analysis. Current workflows often rely on 2D documentation, physical site visits, trial-and-error analysis, and fragmented data systems, resulting in inefficiencies, increased costs, operational delays, limited situational awareness, and reduced readiness.

Technology Solution Statement:

Design Mill’s ViPr platform is a cloud-based digital twin solution that combines reality capture, 3D volumetric analysis, IoT integration, AI-driven analytics, and advanced visualization tools to create accurate digital representations of real-world assets, systems, and facilities. The platform enables users to visualize, analyze, simulate, and optimize operations through capabilities such as fit and collision analysis, path navigation, remote asset management, workflow optimization, geolocation, and real-time operational insights. ViPr integrates with existing systems and supports applications across defense, manufacturing, warehousing, utilities, and smart infrastructure environments.

Benefits Statement:

ViPr delivers engineering-level precision and actionable operational intelligence while reducing costs, travel requirements, and operational risk. The platform improves planning, logistics, readiness, workflow efficiency, transportability assessment, and training by enabling remote visualization and analysis of assets and environments. Benefits include faster decision-making, improved operational efficiency, enhanced asset management, reduced carbon footprint, optimized facility and fleet utilization, scalable digital transformation, and AI-powered analytics for real-time situational awareness.