NCMS Project #: 142363
Problem: Direct Digital Manufacturing (DDM), also known as additive manufacturing, is universally recognized as a disruptive and enabling technology with the potential to revolutionize manufacturing and production of complex, costly components needed for the sustainment of equipment. With the expense of purchasing new aircraft, it is critical that methods are investigated that can replace components that may no longer be supported by the Original Equipment Manufacturer (OEM) or need to be replaced immediately and for less cost.
Benefit: The deliverables from this effort will benefit commercial industries such as aerospace by demonstrating the effective use of additive manufacturing and digital twin technologies in maintenance and sustainment environments.
Solution/Approach: The objectives of the Phase I DDM effort was focused on the manufacturing process, specifically deciphering the additive manufacturing printing process and demonstrate learnings with the production of a T700 Swirl Frame. The efforts from Phase I will be expanded in Phase II through further development of the digital twin and digital thread technologies.
Impact on Warfighter:
- Enhance lifecycle of legacy equipment
- Streamline inventory measures
- Reduce maintenance and sustainment costs
DOD Participation:
- U.S. Army
Industry Participation:
- GE Aerospace
- NCMS
Benefit Area(s):
- Cost savings
- Repair turnaround time
- Obsolescence
- Improved readiness
- Durability
- Lightweighting
Mx Focus Area:
- Advanced/Additive Manufacturing
