Focus Area: Advanced/Additive Manufacturing
Contact
Jim Becker
Jim@ppedm.com

Perfect Point EDM is an aerospace technology company specializing in innovative maintenance solutions that enhance safety, precision, and efficiency. Founded with the mission to transform outdated fastener removal methods, Perfect Point introduced the E-Drill—an electro-discharge machining (EDM) system designed specifically for the removal of “permanently” installed fasteners in aerospace structures.
Traditional fastener removal methods rely on twist drills and manual cutters that are time-consuming, inconsistent, and prone to damaging aircraft components. Perfect Point’s E-Drill system replaces this process with a semi-automated plunge-cut EDM tool that delivers unmatched accuracy while eliminating debris, reducing ergonomic strain, and cutting removal time by up to 20x. The E-Drill uses electrical energy to erode fastener head material without physical force, reducing therisk of damage to the airframe and technician. Implemented by both commercial and military MRO operations, the E-Drill has proven itself as a breakthrough solution for complex, high-strength fastener types, including titanium and blind bolt fasteners.
Perfect Point is committed to supporting aviation operators, OEMs, and MROs with tools that keep fleets mission-ready, reduce downtime, and protect high-value assets. Our solutions are designed with real-world maintenance needs in mind—streamlining workflows, improving consistency, and supporting technician safety across the aerospace industry.
E-Drill: The Next Generation Fastener Removal Tool
Problem Statement:
Traditional fastener removal in aerospace, unchanged for decades, is slow, labor-intensive, and often damages airframes while posing safety risks to technicians. New aircraft designs use tougher fasteners like Titanium and Inconel, exacerbating these issues and increasing downtime.

Technology Solution Statement:
The E-Drill is a handheld device that employs electro-discharge machining (EDM), a non-contact method using electrical sparks to erode tough metals like Titanium without applying force or heat to nearby structures. It operates via a three-step process: first, precise alignment to locate the fastener; second, EDM cutting to create a thin groove in the head using a controlled electrode and dielectric fluid; and third, a quick pneumatic punch to safely remove the head. This technology integrates computer controls, interchangeable guides, and a closed-loop water system to flush debris, ensuring efficiency and minimal damage in aerospace applications.
Benefits Statement:
The E-Drill dramatically reduces fastener removal times by up to 20x, boosting aircraft turnaround efficiency and minimizing downtime. Its precise electro-discharge machining technology significantly reduces airframe damage and eliminates hazardous debris, ensuring cleaner operations. Enhanced technician safety is achieved by reducing repetitive motion and impact injuries.